W.
Edwards Deming
W. Edwards Deming is sometimes known as the 'Father of modern Quality' for
the galvanizing effect he had on Western companies after a late '70s TV
program in the USA showed that the Japanese quality levels that were
terrorizing the West were largely due to the influence of an American.
In fact it was not that simple as there were many other factors,
including the Japanese culture and a long history of attention to detail,
along with other Western quality experts. But Deming was pre-eminent
amongst these and the Japanese named their major quality prize after him.
Deming was an archetypical guru, irascible and insistent about his
methods, often refusing to work with a company unless he started with the
CEO, and working until he dropped in his 90s.
He is famous for his '14 points' for management and his statistical
focus. In this way, he 'topped and tailed' quality, focusing on management
and leadership at the top and statistics at the bottom.
- Create constancy of purpose to improve product and service.
- Adopt new philosophy for new economic age by management learning
responsibilities and taking leadership for change.
- Cease dependence on inspection to achieve quality; eliminate the
need for mass inspection by building quality into the product.
- End awarding business on price; instead minimize total cost and move
towards single suppliers for items.
- Improve constantly and forever the system of production and service
to improve quality and productivity and to decrease costs.
- Institute training on the job.
- Institute leadership; supervision should be to help do a better job;
overhaul supervision of management and production workers.
- Drive out fear so that all may work effectively for the organization.
- Break down barriers between departments; research, design, sales and
production must work together to foresee problems in production and
use.
- Eliminate slogans, exhortations and numerical targets for the
workforce, such as 'zero defects' or new productivity levels. The bulk
of the problems belong to the system and are beyond the power of the
workforce.
- Eliminate quotas or work standards, and management by objectives or
numerical goals; substitute leadership.
- Remove barriers that rob people of their right to pride of
workmanship; hourly workers, management and engineering; eliminate
annual or merit ratings and management by objective.
- Institute a vigorous education and self-improvement program.
- Put everyone in the company to work to accomplish the
transformation.
Related to this, he describe seven deadly diseases which lead to
the failure of organizations:
- Lack of constancy of purpose
- Emphasis on short-term profits
- Evaluation by individual performance
- Mobility of management
- Running a company on visible figures alone
- Excessive medical costs
- Excessive costs of warranty
And also a 'lesser category of obstacles':
- Neglecting long-range planning by focusing on short-term performance and
profit
- Relying on technology to solve problems rather than true understanding
- Seeking examples to follow rather than developing new and better
solutions
- Excuses not to change, for example claiming uniqueness
- Obsolescence in school that management skill can be taught in classes
- Reliance on quality control departments rather than education of
management, supervisors, managers of purchasing, and production workers
- Placing blame on workers where the system designed by management is
responsible for 85% of problems
- Relying on quality inspection rather than improving product quality
He also said that managers should have a deep understanding of the system of
Profound Knowledge, that
- Appreciation of a System: Understanding not only individual
processes but how the whole interactive system is designed and behaves.
- Knowledge of Variation: Knowing how variation happens and the
statistics of understanding and addressing it.
- Theory of Knowledge: Understanding how we know, seeking facts and
managing what we know so we can do the job well.
- Knowledge of Psychology: Understanding people, how they think and
how they decide so they can be fully motivated.
His most famous book is 'Out of the Crisis' but probably does not do
him justice (my opinion).
See also:
Philip
Crosby, Joseph Juran,
System, Variation
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